POVENDHAN A P
RVM
CAD modelling
HOW TO DEVELOP A SPECIAL PURPOSE CONCRETE DISTRIBUTOR ?
CONTRIBUTION
Concept Design
Engineering Design
Calculation
Analysis
SKILLS
Engineering Design process
CAD modelling
Analytical calculation
OUTCOME
CAD model
Manufacturing drawings
INTRODUCING
A project demanded the design development of a special purpose concrete distributor that the company was not manufacturing then. The concrete distributor was to be easily transportable and compact. The purpose was to evenly distribute the concrete over the floor with two variants based on the reach and another variant to distribute the concrete over walls and vertical column.
RVM
Compact | Reconfigurable | AI Powered
Multiterrain | Multirobot Coordination | Lightweight
PHAL & BLITZ'S - SYSTEMATIC ENGINEERING DESIGN
"THE APPROACH"
Since the project was tracked and communicated to managers at various I followed a systematic design methodology.
TASK PLANNING
Truly Top-Notch
In this stage the basic market demands, attractiveness, customer-specific technical performance requirements. At this stage a detailed market analysis is performed and final technical specification requirements is created.
CONCEPTUAL DESIGN
Principle Solution
During conceptual design, multiple rough concept designs are ideated to communicate the approach. Function sub-function structure for the problem is established. Working principles for sub-functions are identified then combined to form working structures. Suitable combination is selected.
EMBODIMENT DESIGN
Intelligent
This is most time consuming phase. CAD models to finalize the embodiment. Develop primary layout and form designs for the main function carriers. Design for auxiliary function carriers are made. Overall layout is compared and the design is optimized.
DETAILED DESIGN
Only the Best
Finalize the CAD. Complete the detailed engineering drawing for manufacturing. Prepare for the design release - complete CAD and engineering drawings. Complete the documents for production, assembly, transport and operation instructions. Release the documents after QA check for standard, completeness and correctness.
CALCULATIONS
MODELLING
FEM
CALCULATIONS
Geometric and analytical calculations are used to determine the first dimensions of different structures eg. leg dimension, length of the booms, diameter of the circular center stem.
GEOMETRIC CALCULATION
Initial embodiment design calculation
In this stage, dimensions of boom, height of the distributor, angles of rotation, lateral and vertical movement and the joint rotations are selected.
KINEMATIC ANALYSIS
May 5, 2025
Through the moment of inertia, bending moments, forces and torques the dimension of the supporting structures are calculated.
BEAN CALCULATION
May 5, 2025
The dimensions and the thickness of the beams are calculated using mathematical and accurate methods for final iteration.
CENTRAL STRUCTURE CALCULATION
May 5, 2025
Other structural features of the distributors are computed.
LEGS CALCULATION
May 5, 2025
Dimensions of the the metal like the width, height and thickness of the plates for the legs are computed are computed.
LIFTING EYES
May 5, 2025
Self balancing eyes location, tension in rod calculation for the three models.
MODELLING
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CONCEPTUAL DESIGN
Principle Solution
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POSITION 2
Only the Best
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12M VARIANT
Principle Solution
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15M VARIANT
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15M Y AXIS VARIANT
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DETAIL DESIGN
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Truly Top-Notch
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Intelligent
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Outstanding Quality
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